PRODUCT
Equipment uses:
Mainly suitable for soft foam polymerization and materials such as: sponge, foam *baric hardness in the national standard requirements of the A method, B method, C method and other test conditions for the standard size of sponge, foam and other samples for standard testing, determination of sponge, foam and other materials concave hardness index, concave hardness characteristics, concave hardness test and compression stress test. Test and provide test data according to international standards such as GB and ISO、JIS、ASTM、DIN.
l Main overview
It is mainly composed of two parts: the test host and the control system. The instrument is controlled by computer and can automatically test the data according to the standard requirements all the time. All the operations are operated in the software, the test is convenient and the operation is simple. can quickly and accurately collect and process all kinds of data in the test process, and can access, display and print.
1. Rack characteristics:
Ø Imported AC servo motor drive, high precision, fast response.
Ø American imported sensors with high precision and good stability.
Ø The middle beam adopts precision light bar guide, the whole machine is rigid and runs smoothly.
Ø oversized test width to maximize customer demand.
Ø Arc front cover design, beautiful appearance.
2. Controller characteristics:
Ø The measurement resolution of force and deformation reaches 1/500000 of the full range.
Ø A sampling frequency of up to 1000 Hz.
Ø By using advanced neural adaptive PID control algorithm, the closed loop control of all measurement channels can be realized.
Ø with sensor self-identification function.
Ø With complete testing machine measurement and control and data processing single machine function, at the same time has the powerful and complete network management function.
Ø provides LCD real color display, touch screen operation, wireless remote control, voice prompt and other advanced, powerful human-computer interaction.
3. Software characteristics:
Ø open test scheme, the customer can write the test scheme according to the needs of the test standard.
Ø Dynamic display: force, displacement, speed, deformation and test curve real-time dynamic display on the screen.
Ø an open trial report, customers can edit the report format according to their own needs, generate various personalized trial reports, at the same time, the report can be exported to the EXCEL file, so that users can edit the report twice.
Ø Powerful authority management function, the administrator can open the corresponding software function according to different levels of test personnel, which greatly reduces the abnormal use of the equipment due to the artificial operation of the operator.。
Ø Powerful data management function, can carry on real-time data acquisition and arrangement to 16 analog channels ,8 digital measurement channels, RS-232/485 bus measuring equipment, CAN bus measuring equipment.
Ø perfect data query function, the user can make a combined query according to the information of the test results such as number, date, test scheme name, etc.
Ø Rich curve analysis function, the software can automatically mark the characteristic points on the curve, and the curve can be any multiple amplification and reduction and curve traversal and other operations. Many different types of test curves can be displayed in real time during the test; after the test, the operation of manually defining the upper and lower yield points can be selected, which greatly facilitates the user to carry out data analysis.
Ø custom parameter unit function. Users can set up units as needed. The software can automatically convert all sampled data, result calculation, report output and so on between basic units and custom units.
Ø With software limit protection, travel limit protection, full range overload protection function.
Technical parameter:
Maximum test force | 2000 N |
Test machine accuracy grade | 0.5 |
Force measurement range | 0.4%-100% FS |
Relative error of test force indication value | within 0.5% of ± indication value |
Test force resolution | 1/±500,000 of the maximum test force (the full resolution is constant) |
A wide range of deformation measurements (optional accessories) | 10-800mm |
Relative error of large deformation indication value | within 0.5% of ± indication value |
Big variable resolution | 0.008mm |
Relative error of displacement indication value | within 0.5% of ± indication value |
Displacement resolution | 0.025µm |
Force Control Rate Adjustment Range | 0.01-5 FS/S;% |
Relative error of force control rate | within 1% of ± set value |
Beam speed adjustment range | 0.001-500mm/min |
Beam velocity relative error | set value ± less than 1% |
Constant force, constant deformation, constant displacement control range | FS;0.5%-100%
|
The control precision of constant force, constant deformation and constant displacement | when the set value <10% FS, it is less than 1% of the ± of the set value; when the set value ≥10% FS, it is less than 0.1% of the set value |
Effective stretch space (with fixture) | 800 mm |
Effective test width | 400 mm |
Mainframe exterior dimensions (length × width × height) | approximately :1400×1300×1940(mm) |
Power | 220 V±10 per cent ;850 W; |
Host weigh | about 450 kg |
Main equipment configuration:
CMT4000 series of high precision test host frame | 1 |
double lead screw and double guide column structure set | 1 |
KN imported servo motor and server set | 1(brand:Panasonic Japan) |
KN High Precision American Force Sensor | 2(Brand:American TRANSCELL) |
Set of speed reducers
| 1( brand: Taiwan GONGJI)
|
Lead screw set | high precision preload ball wire screw pair |
Chinese version test software | 1 |
High-resolution Chinese version of a three-loop control system | 1(based on DSP full digital closed-loop electrical system, resolution up to 500,000 yards) |
Lenovo Business Computer Set | 1 |
colour inkjet printer A4 HP brand | 1 |
random tools (fixture replacement tool) | 1 |
φ200mm for the trap clamp | 1 |
Device Extension Configuration:
5 kN A set of bending clamps | 1(Specification: Maximum span :300 mm; center radius: R10; roll radius: R10) |
Axial electronic extensometer | 1(gauge 50, deformation 10) |
large deformation extensometer | 10/800 mm |
10 kN wedge tension clamp set | 1( Pliers Specification: Flat Pliers :0-6,6-12 V Pliers : φ4-φ9、φ9-φ14 optional two sets) |