welcomeJiaxing Siren Machinery Co.Ltd
PRODUCT
Dexun Instruments - Precision Measurement Solutions
Technical parameters and configuration list
设备技术参数清单 | ||||||
序号 | 说 明 | 名 称 | 规 格 型 号 | 数量 | 备注 | |
I. | 主机
| 主机 | DX-100测量主机 | 1 | ||
图像传感器 | 高清CCD 2000万像素 | 1 | ||||
测量范围 | 100mm*88mm | 1 | ||||
倍率 | 0.088 X | 1 | ||||
显示单位 | 0.1μm | 1 | ||||
测量精度 | ±3 + L/100 μm | 1 | ||||
相机接口 | Gige千兆以太网(传输率:1G/S) | 1 | ||||
镜头 | 双侧远心镜头 | 1 | ||||
软件版本 | Choxion一键式专用软件 | 1 | ||||
照明系统 | 透射系统 | 远心透光照射 (颜色:绿色) | 1 | |||
落射系统 | 可程控LED (颜色:白色) | 1 | ||||
同轴光源 | 同轴光落射（颜色：白色） | 1 | ||||
辅助光源（选购） | 低角度光源 | 可上下移动式光源（颜色：白色） | 1 | |||
电源电压 | AC100~240V 50/60Hz | 1 | ||||
相机电压 | 输出/ 额定负荷 DC24V0.6A 以下 | 1 | ||||
II. | 软件系统 | 基本软件
| CHOXIONPRO3.0一键式专用软件 | 1 | ||
USB 加密狗 | 1 | |||||
配置清单（标准）
货品名称 | 型 号 | 数量 | 备注 |
主机 | DX-100 Pro | 1 | |
主机主要部件 | 载物台 | 1 | |
载物器具 | 机台玻璃 | 1 | |
控制箱 | 可程数字光源系统（内置） | 1 | |
计算机 | 品牌计算机+19“液晶显示器 | 1 | |
镜头 | 双侧远心镜头 | 1 | |
摄像机 | 高清CCD 2000万像素 | 1 | |
软件 | 一键式专用软件 （加密狗） | 1 | |
其他配置 | 光学网格玻璃 | 1 | |
资料 | 用户说明书（光盘） | 1 | |
上光源 | 环形光源 | 1 | |
下光源 | 平行远心光源 | 1 | |
辅助光源 | 同轴光落射(颜色:白色) | 1 | 选购 |
软件功能介绍
基本测量功能 | 点、线、圆、多点线、多点圆、自动圆、样条曲线、弧、多段圆、自动R角、轮廓扫描 |
标注功能 | 对齐标注、垂直标注、角度标注、半径/直径标注、面积标注、螺纹中径 |
形位公差 | 直线度、真圆度、对称度、轮廓度等 |
虚拟构造 | 中心线、平分线、切点、圆线切点、圆圆中心、线线中心、*高点、*低点 |
参数设置 | 字体、颜色、识别模式、公差大小、操作权限 |
报表功能 | SPC分析报告（CPK，CA，PPK，CP，PP值，制程能力分析，X管制图，R管制图） |
软件定制 | CAD导入轮廓曲线分析，自动化管理链接，APP管理应用 |
检测数量 | 999个数据/秒 |
模板数量 | 不限 |
驱动模式 | 可程控电机 |
其他要求
序号 | 名 称 | 说 明 | 地 点 | 人 数 | 天 数 | 备注 |
I. | 培 训 | 提供测量机应用操作培训。 | 客户现场 | 2 | 1 | |
II. | 安 装 | 包括测量机的安装、调试以及测量机安装现场的*终验收。 | ||||
III. | 保 修 期 | 测量机在买方调试验收合格后，免费保修12个月。 | ||||
Technical Description
A. Host Machine:
The DX-100 fast flash tester system is a measurement instrument with a very good performance to price ratio for similar products. It fills the gap between traditional precision measuring instruments and measuring machines. Especially, it can meet the requirements of industrial production for high-performance measurement products.
Adopting high-precision linear guide rails to reduce workbench movement errors; Seamless connection of images is achieved through the mobile photography method of the workbench. During the batch measurement process, by capturing single screen field of view product images, different images can be perfectly displaced and concatenated.
The accuracy of this measuring machine can reach micrometers, and surprisingly, the operation is very simple, even if the operator is not familiar with the measurement operation. The measurement software used by this measuring machine, Zhuoxin Intelligent Professional One Button Software, has a user-friendly interface operation mode, and the operator can measure complex workpieces after using it for a few hours.
Main features:
1) Automatic image registration function, without the need for positioning workpieces or fixtures, allows products to be placed randomly, achieving automatic recognition and measurement; Can simultaneously identify multiple measuring workpieces and perform measurements, outputting results;
2) The image sensor adopts an imported high-definition 20 million pixel CCD, paired with a Gige Gigabit Ethernet card (transmission rate: 1G/S), which ensures clear imaging and fine image quality;
3) Adopting imported bilateral telecentric lenses, combined with parallel telecentric transmission light (transmission system), programmable four zone annular shadowless drop light (drop light system), coaxial drop light, and low angle shadowless drop light (optional light source), to ensure the authenticity, stability, and observability of the product imaging required for measurement, making the measurement data very close to the true value, and the repeated measurement data is also very stable, Ensure that operators do not doubt the measurement results due to significant differences in data.
4) The instrument controller produced using new technology (divided into two types: internal and external) can be directly paired with new intelligent software, making instrument lighting control, workbench movement control, and camera exposure control very simple and easy to operate.
5) The internal framework and workbench of the entire machine are made of aviation aluminum profiles to ensure the stability of the instrument; The outer cover adopts ABS plastic shell, which is naturally non-toxic, clean and beautiful.
6) Adopting Choxion professional one click measurement software with powerful functions and intuitive operation, coupled with testing and adjustment by domestic software engineers, the software operation is more user-friendly; And we promise to make corresponding software modifications according to the measurement requirements proposed by the customer.
Performance Specifications
行程范围(mm) | 外形尺寸(mm) | 主机重量 (Kg)
| 被测工件*大重量 (Kg)
| ||||
X | Y | Z | Lx | Ly | Lz | ||
100 | 80 | 40 | 220 | 380 | 728 | 22 | 3 |
测量误差 (mm) | 重复性 (mm) | ||||||
±2.5 + L/100 | ±2.0 | ||||||
环境条件要求 Environment Specifications:
测量机室温度要求： | |
房间温度 (温控间) | 20 ± 5℃ |
温度梯度(时间) | 5 °C /24h |
测量机室湿度要求： | |
空气相对湿度 | 25 - 75％ |
电源要求： | |
电压 | AC100~240V 50/60Hz |
频率 | 50/60 Hz |
振动要求： | |
测量机不能放置在重型机床设备附近，或基础不牢固的地面。 | |
Note: For specific methods to meet environmental conditions, please refer to the "Computer Room Construction Guide"
B. Software System
Choxion one click measurement software
(1) The software verifies through surface compensation, and the repeated accuracy of measuring standard parts can reach 0.001mm,
(2) Repetitive measurement of product accuracy can ensure<0.003mm;
(3) The basic software settings (such as calibration data, camera parameter settings, light source settings, and scale parameters) are saved in the config file and can be directly called for use without the need for customers to perform tedious preliminary settings.
(4) The programming is simple, similar to the operation mode of anime manual measurement. After the programming is completed, it is directly registered and saved as the product name, and the path can be saved according to the customer's intention. When calling the program, click the programming name, and the picture area will display the photos of the corresponding program products, so that the customer can identify whether it is the program to be called. In addition, the "search" function is added. Enter the program name in the search area, The software will gradually find the corresponding program based on the input text; And the saved program will not become unusable due to software or computer changes. After replacing the computer or reinstalling the software, the previous program can be opened and used without any settings.
(5) The software has powerful measurement functions. In addition to basic line drawing, distance, angle, radius and diameter measurement, it also adds functions such as finding the highest point, intersection point, contour scanning, electronic caliper, area, contour, longest distance, shortest distance, center distance, etc.
(6) Added the function of programming different regions of the same product separately. After programming the same product, six region names such as top, left, and right can be saved in its subdirectory. Calling a program can measure different regions of the same product, and even place the same product into different regions on the instrument workbench, and then directly call the domain program under the subdirectory, The software can then perform corresponding measurements.
(7) Programming modification is simple. If there are problems with the previously programmed program or product settings, you can call up the program and click the "Edit" function button to modify the program. After making the changes, click "Save" to save it.
(8) The report function is powerful, which can set product tolerances and automatically determine whether it is qualified or unqualified; Can conduct CPK analysis; You can save the set commonly used tables in the "Public Report" and call them up directly when using them; You can import the customer's own Excel master table into the report, directly output the measurement data to the specified cells, and analyze it in the report. The report is saved in formats such as PDF, DOC, XLS, TXT, etc.
(9) Multiple lighting sources can be selected, making the range of measurable products wider: in addition to the standard 100 * 100 flat light (currently commonly used in the market for one click transmission lighting), the bottom light can be equipped with parallel far core light sources; In addition to the standard 360 dead angle LED shadowless light, the upper light can also be equipped with coaxial light and low angle light, comprehensively solving the lighting requirements for various product measurements.
C. Installation of measuring machines at the user's site
The company is responsible for the installation and adjustment of the measuring machine
The purchaser must provide corresponding machine lifting facilities and human resources required for internal transportation and disassembly. The supplier is responsible for providing technical guidance for machine lifting facilities and internal transportation and disassembly processes.
D. Training
One click rapid measurement software training will be conducted at the machine installation site, with a duration of 2 people and 1 day
